應(yīng)用方案主頁(yè) > 新聞中心 > 應(yīng)用方案 > 廣西百色石灰石制砂生產(chǎn)線,精品砂塔樓項(xiàng)目
這里是廣西百色時(shí)產(chǎn)150噸石灰石精品砂塔樓項(xiàng)目現(xiàn)場(chǎng)，原料為外購(gòu)的石灰石。
成品為0-3mm精品砂，該項(xiàng)目是塔樓項(xiàng)目，投產(chǎn)至2023年9月已累計(jì)生產(chǎn)50多萬(wàn)噸精品砂，成品主供中鐵項(xiàng)目。
廣西百色精品砂塔樓 vs. 傳統(tǒng)制砂生產(chǎn)線對(duì)比分析
1. 工藝布局對(duì)比
| 對(duì)比項(xiàng) | 精品砂塔樓（VU150系統(tǒng)） | 傳統(tǒng)制砂生產(chǎn)線 |
|---|---|---|
| 布局方式 | 塔樓式全封閉結(jié)構(gòu)（占地≤500㎡） | 平面開(kāi)放式布局（占地≥2000㎡） |
| 靈活性 | 模塊化設(shè)計(jì)，適用于城市/礦山 | 固定場(chǎng)地，搬遷困難 |
| 環(huán)保性 | 全封閉生產(chǎn)，粉塵噪聲≤國(guó)標(biāo) | 露天作業(yè)，需額外除塵措施 |
2. 成品質(zhì)量對(duì)比
| 指標(biāo) | 精品砂塔樓 | 傳統(tǒng)生產(chǎn)線 |
|---|---|---|
| 粒型 | 多棱體少，圓度好（國(guó)標(biāo)Ⅰ類砂） | 針片狀多（部分Ⅱ類砂） |
| 級(jí)配 | 智能調(diào)控（0.6-3mm占比≥70%） | 波動(dòng)大，需人工調(diào)整 |
| 石粉含量 | 可控（5-10%可調(diào)） | 易超標(biāo)（10-15%常見(jiàn)） |
| MB值 | ＜1.0（低吸附性） | 1.0-1.4（需額外處理） |
3. 能耗與成本對(duì)比
| 項(xiàng)目 | 精品砂塔樓 | 傳統(tǒng)生產(chǎn)線 |
|---|---|---|
| 電耗 | 18-22kW·h/噸 | 25-30kW·h/噸 |
| 水耗 | 0（干法制砂） | 2-3m³/噸（濕法需污水處理） |
| 人工 | 2人/班（自動(dòng)化） | 5-8人/班 |
| 維護(hù)成本 | 耐磨件壽命長(zhǎng)（如VSI轉(zhuǎn)子≥8萬(wàn)噸） | 錘頭/襯板更換頻繁 |
4. 環(huán)保與資源利用
| 維度 | 精品砂塔樓 | 傳統(tǒng)生產(chǎn)線 |
|---|---|---|
| 粉塵控制 | 脈沖除塵+負(fù)壓設(shè)計(jì)（排放＜10mg/m³） | 水霧除塵（效果不穩(wěn)定） |
| 石粉處理 | 回收用作建材填料 | 堆積或填埋（污染風(fēng)險(xiǎn)） |
| 噪音 | ≤65dB（封閉降噪） | ≥75dB（需隔音墻） |
5. 適用場(chǎng)景
? 精品砂塔樓更適合：
- 高標(biāo)基建（高鐵、核電等）
- 環(huán)保嚴(yán)查區(qū)域
- 土地受限的攪拌站配套
? 傳統(tǒng)生產(chǎn)線仍可考慮：
- 低標(biāo)建材（如普通混凝土）
- 偏遠(yuǎn)礦山（環(huán)保要求低）
- 投資預(yù)算有限的項(xiàng)目
結(jié)論
廣西百色項(xiàng)目通過(guò)干法塔樓工藝實(shí)現(xiàn)了：
? 質(zhì)量提升——滿足高鐵級(jí)砂石標(biāo)準(zhǔn)
? 成本優(yōu)化——節(jié)電30%、省人工60%
? 綠色低碳——零污水、粉塵超低排放
為石灰石高值化利用提供了工業(yè)化樣板，未來(lái)或成中小型砂廠升級(jí)首選方案。
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建議基礎(chǔ)的重量大致為機(jī)器重量的倍。。未定義書簽。
Henan LIMING Heavy Industry Science and Technology Co. LTD which mainly manufacture large and medium-sized crushing and grinding equipments was founded in 1987. It is a modern joint-stock corporation with research, manufacturing and sales together. The Headquarter is located in HI-TECH Industry Development Zone of Zhengzhou and covers 80000 m ². Another workshop in Shangjie Industry Park covers 67000 m ². Over the more than 30 years, our company adheres to modern scientific management system, precision manufacturing, pioneering and innovation. Now LIMING has become the leader in domestic and oversea machinery manufacturing industry.
LIMING brings a large number of high-qualification talents together. Bai Yinghui, general research and development engineer, is a well-known expert in crushing and grinding area who won the youth medal of technology of the state council and receives special government allowance. LIMING owns an experienced service team, offering the customer free design and professional skill training and live guide for installation and debugging. The company's service networks have spread all over the country. Established client files, and mix the traditional door-to-door service with online service together, complementary the advantages. LIMING has won high recognition from clients.
The company mainly manufactures mobile crushers, stationary crushers, sand-making machines, grinding mills and complete plants that are widely used in mining, construction, highway, bridge, coal, chemical, metallurgy, refractory matter, etc. Product quality is life, and scientific innovation is motive power. LIMING got ISO international quality system certification, European Union CE certification and Russian GOST certification. The company has strong research and development strength and innovation.
LIMING machinery research institute was founded in 2005 which is the most powerful comprehensive technological research institute in the domestic mining machinery industry and provides top scientific research platform for professional personnel. Up to now, LIMING has won 10 national patents, 24 national utility model patents and 3 provincial science and technology achievement awards. The company products remain the international leading level by strengthening international exchanges and cooperation all the time, and has won a wide range of international market, such as Russian, Azerbaijan, Kazakhstan, Turkey, Kuwait, South Africa, Egypt, Vietnam, Malaysia, India, Australia, Korea, Canada and European Union,etc. Through more than 30 years' hard work, LIMING's staff built supremacy of credibility, excellent quality, service "LIMING" brand, and has made outstanding contributions to the development of mechanical manufacturing industry for China and the whole world.
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